I wear ball caps all the time. Probably more often than I should. Today when I was in the hardware store, I found this embroidered Dickies® hat that was made of a great washed brown fabric and shaped the style I like, so I decided to buy it and personalize it.
A leather patch would be cool, so I cut up a new and perfectly-good-but-ugly purse I’d picked up recently for pennies just for the leather.
With the dimensions of the current embroidery design on the front, I enlarged my ornate monogram to size and used a similar brown as the cap with a pink background. I added a border around it as a trim guide and a sewing guide.
I printed the monogram onto a t-shirt transfer sheet for dark t-shirts and ironed it onto a square of leather.
After trimming it out, I sprayed a light coat of spray adhesive to the back of the patch to keep it from shifting during sewing and placed it over the embroidered logo.
I sewed the patch along the inside of the outer border using my up-stitch/down-stitch button on my sewing machine. It took a while to stitch so slow, but it was the most accurate way I could keep the stitching on track.
There, now I have a cool, non-hardware-store monogrammed ball cap to put into my collection of bad-hair-day cover-ups.
This is a super easy project. Make them for special events, make your patch square or a custom shape, print and sew neat vintage graphics onto a hat you already have, there’s just no end to it.
More Leather Iron-On Tutorials:
LEATHER CUFFS & KEYCHAINS
EASY LEATHER PHOTO WALLET
DENIM & LEATHER NOTEPAD COVER
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